Definition of Vacuum Emulsifier
It means that when the materials are under the vacuum condition, it makes use of the high shear emulsifier to distribute one or several phases to another continuous phase rapidly and evenly. The materials will be processed in the narrow space between stator and rotor by strong energy of motion produced by the mechanical effect. By the operation of hydraulic shearing, centrifugal extruding, impacting, breaking and turbulence for over 100 thousand times per minute, the materials will be dispersed and emulsified instantly and evenly. After reciprocating circulation at high frequency, the fine finished products of stable and high quality without bubbles will be achieved.
The vacuum emulsifying mixer is mainly composed of water pot, oil pot, emulsifying pot, vacuum system, lifting system (optional), electric control system (PLC is optional), operation platform, etc.
Usage and Application Field
The product is mainly applied in such industries as daily chemical care products, biopharmaceutical industry, food industry, paint and ink, nanometer materials, petrochemical industry, printing and dyeing auxiliaries, pulp & paper, pesticide, fertilizer, plastic & rubber, electrics and electronics, fine chemical industry, etc. The emulsifying effect is more prominent for materials of high base viscosity and high solid content.
Performances and features
♦ The vacuum emulsifiers produced by our company include many varieties. The homogenizing systems include upper homogenization, lower homogenization, internal and external circulating homogenization. The mixing systems include single-way mixing, double-way mixing and helical ribbon mixing. The lifting systems include single-cylinder lifting and double-cylinder lifting. Various high quality products can be customized according to customer requirements.
♦ The triple mixing adopts the imported frequency converter for speed adjustment, which can meet different technological demands.
♦ The homogenizing structure made through German technology adopts the imported double-end mechanical seal effect. The maximum emulsifying rotation speed can reach 4,200rpm and the highest shearing fineness can reach 0.2-5um.
♦ The vacuum defoaming can make the materials meet the requirement of being aseptic. The vacuum material sucking is adopted, and especially for the powder materials, vacuum sucking can avoid dust.
♦ The emulsifying pot lid can adopt lifting system, easy to clean and the cleaning effect is more obvious, the emulsifying pot can adopt tilt discharge.
♦ The pot body is welded by imported three-layer stainless steel plate. The tank body and the pipes adopt mirror polishing, which fully conforms to GMP requirements.
♦ According to technological requirements, the tank body can heat or cool the materials. The heating modes mainly include steam heating or electric heating.
♦ To ensure the control of the whole machine is more stable, the electric appliances adopt imported configurations, so as to fully meet the international standards.
stable, compact, good quality
Suitable: cream, paste, ointment, lotion, gel, conditioner, milk, sauce, etc
Contact part: SS304/316L (three jackets, contact amterial parts adopt SS316L, the other two layers adopt SS304-2B)
Homogenizer speed: 0~3000/3500rpm.
Scraper speed: 0~80rpm.
Lifting: hydraulic lifting system…
Heating: by steam/electrically.
Operation: automatically (PLC)/manually.
Class: GMP (optional).
1.Design: we have many design of vacuum emulsifying pot design patents, generous beauty of its appearance, internal mixing of advanced design, reasonable use with no dead Angle scraping the walls combined frame of mixing and ribbon mixing efficiency; Homogeneous machine adopt the Germany technology homogeneous structure, using imported double mechanical seal, shear emulsifying effect, good sealing, The main pot pot can choose single cylinder or twin lift according to customer requirements, cleaning and maintenance is convenient; The pot body can dump out the material, the material with high efficiency;
2.Material: we imported from Japan and Finland’s board, quality assured.
3.Welding: Barrel body USES the automatic welding technology of weld a laymen, adopts the seamless stir welding to avoid cleaning blind Angle.
4.Polishing: mirror polished on both inside and outside of tank, in full compliance with GMP requirements.
5.Vacuum:high vacuum degree highest can reach -0.09 Mpa, deaeration effect is better.
6.Electric appliance: 80% of the main parts of our products are provided by world’s famous suppliers, such as Siemens, Mitsubishi, Schneider configuration to ensure that the whole machine control is more stable, fully meet international standards.
|SME-A Vacuum Emulsifying Mixer
|Model||Capacity||Homogenizer Motor||Stir Motor||Dimension||Total Power(KW)||Limit vacuum(Mpa)|
|KW||r/min||KW||r/min||Length（mm）||Width（mm）||Height （mm)||Steam heating||Electric heating|
|Note: In case of inconformity of the data in the table due to technical improvement or customization, the real object shall prevail.|